More and more fleet managers are incorporating electric vehicles (EVs) into their fleets for various reasons. Some want to take advantage of local and Federal government incentives, while others are looking to hedge against rising gas and diesel prices.

However, with the adoption of new technology, including EVs, comes the challenge of tracking performance, calculating return on investment (ROI), and managing technical assets efficiently. Fleet managers find that managing EVs introduces complexities that traditional fleet management practices may not fully address.  

 

What is Electric Vehicle (EV) Fleet Management? 

EV fleet management involves tracking and monitoring the operations of the EVs within a fleet to optimize the productivity of their drivers and the performance of the vehicles and minimize overall fuel, vehicles, and maintenance costs. One key element for fleet managers to focus on in EV management is tracking their return on investment (ROI). Cost and return timelines for EVs can often be different than what fleet managers have traditionally become accustomed to. Most obviously, there will be higher upfront costs versus fuel savings over time.

As a fleet manager or owner, it's crucial to evaluate whether: 

  1. EVs are as productive as their internal combustion engine (ICE) counterparts. 
  2. EV use is sustainable for your fleet’s specific needs. 
  3. The long-term benefits of EVs, including fuel, maintenance, and repair savings, outweigh the higher upfront costs. 
  4. EVs are the best alternative for your fleet than other emerging technologies like hydrogen fuel cells. 

 

How are Electric Vehicles Changing Business and Management? 

EV fleet management introduces additional layers of complexity, requiring businesses to continue to track standard fleet operations and new elements like charging schedules, workload distribution, and EV storage. 

EV Charging Schedule     

Managing EV charging is more complex than refueling ICE vehicles. Running out of battery requires a tow to the nearest charger, and charging takes considerably longer than refueling an ICE vehicle. A well-planned charging schedule—incorporating route distances, charging station availability, and the use of quick charging during work hours—can help minimize downtime and prevent battery degradation. But that requires time-consuming planning. 

Workload Distribution      

The weight of EV batteries significantly affects vehicle performance, especially in trucking fleets with strict weight limits. "Knowing your load" becomes essential to avoid exceeding gross vehicle weight ratings (GVWRs). Additionally, EVs may outperform ICE vehicles in stop-and-go city driving, whereas ICE vehicles generally do better on highways. Understanding these dynamics can help optimize EV deployment across routes. 

EV Storage       

Storing EVs in cold climates poses additional challenges. Colder temperatures affect battery performance, reducing range and increasing charging times. Parking EVs in climate-controlled areas can mitigate some of these issues, but cold weather will still impact range, especially when heaters draw on the battery.  

 

Benefits of EV Fleet Management Systems 

EV fleet management systems automate data collection and track and manage electric vehicles. Alongside traditional fleet metrics like expenses, maintenance, and usage rates, EV systems provide valuable insights into charging status, duration, and costs per asset. 

Charging data is crucial for maintaining EVs in peak conditions, as battery degradation increases with frequent fast charging. Managers can optimize charging cycles to extend vehicle lifespan by monitoring charging habits and battery health. Additionally, EV systems generate comprehensive reports that help fleet operators maximize the benefits of electrification and streamline EV adoption. 

 

Key Considerations for EV Fleet Managers 

Adopting EVs into your fleet requires more than just focusing on the upfront costs. Choosing the best EVs for your operation is the first step, and it can be overwhelming if you're not sure which metrics to focus on or how to evaluate performance before making a purchase. To make this process easier, fleet managers can pay special attention to a few key elements of EV fleet management: 

  1. Miles per Kilowatt Hour (kWh): Understanding the vehicle's efficiency is crucial for assessing overall performance and operational costs. 
  2. Charging Time: Prioritize slow-charging times, as fast charging degrades battery life. Consider EV infrastructure needs for your fleet's operational efficiency. 
  3. Load Requirements: Assess the weight and size of typical loads to ensure that EVs in your fleet can handle daily operations without compromising battery performance. 
  4. Route Suitability: Determine which routes are appropriate for EVs, factoring in distance, charging stations along the way, climate, and terrain. 
  5. Replacement Windows for Current Assets: Create a strategy for replacing current fleet vehicles with EVs, focusing on timing and cost efficiency. 
  6. Cybersecurity Threats: Since they’re so heavily integrated with computer and networked sensor systems, both EVs and their charging stations present potential cybersecurity threats. Consider how, when, and where to allow these devices into your network. Or work with your IT team to segment off your fleet from critical network infrastructure. 

*One recommendation: Allow a buffer in your calculations, such as subtracting 10% from OEM specifications. This can provide flexibility when estimating real-world performance metrics. 

 

What is a Fleet Key Management System? 

A fleet key management system is an automated solution designed to control, monitor, and track the usage of vehicle keys within a fleet. These systems typically include secure key storage cabinets integrated with sensors and tracking technology. The embedded technology ensures that only authorized personnel can access the keys and that every key transaction is logged for accountability. These systems also trigger alerts for overdue returns or unauthorized access, ensuring fleet security and minimizing key loss. 

But it's not just about physical key and keyfob security. These systems streamline operations by automating tasks that used to fall on fleet managers, such as vehicle key sign-outs, vehicle reservations, and distributing key usage to balance mileage between owned and leased vehicles. By providing real-time insights into vehicle usage, these systems help managers optimize resource allocation, reduce idle time, and maintain regular maintenance schedules. 

 

Benefits of Fleet Key Management Systems

 

Streamlined Vehicle Distribution        

Fleet key management systems automate key sign-outs and returns, allowing drivers to access vehicle keys securely at any time without needing a fleet manager on-site. By authenticating at a smart terminal, drivers can quickly retrieve the correct key, reducing downtime and eliminating the need for manual key handover. Every transaction is digitally recorded and time-stamped, ensuring there’s no need for paper logs and making it easier to trace missing keys or track usage. 

 

Valuable Data Collection    

These systems provide real-time data on vehicle availability and usage, allowing fleet managers to see which EVs are in use without physically inspecting the fleet. During key returns, managers can also collect critical data such as mileage, maintenance needs, and damage reports using checklists on the key system’s smart terminal. This detailed insight helps reduce vehicle maintenance costs and ensures vehicles are optimally used and properly maintained. 

 

 

Improved Driver Accountability 

An automatic audit trail ensures that each key sign-out is tied to a specific individual, allowing managers to track who was responsible for a vehicle at any time. This accountability reduces the likelihood of vehicle misuse, theft, or unexplained mileage ("mystery miles"). It also supports better investigation processes in case of vehicle damage or accidents, improving overall fleet security and reducing risks. 

 

 

 

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